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ZRI Series - Explosion Relief Valve for Intake Manifold of DF Engine

The ZRI Series is an explosion relief valve installed on the intake manifold of dual-fuel (DF) engines. It protects engine integrity by rapidly releasing abnormal pressure buildup, featuring optimized design based on CFD and structural analysis for high reliability.

Related Certifications

DNVLRBVKR

Features

Designed specifically for DF engine intake manifold
Fast response time for effective pressure release
Opening pressure: adjustable 3.5-6.3 bar
Operating temperature: 40-60°C
Optimized design based on CFD and structural analysis
Compatible with major DF engines (MAN, WinGD)

Applications

  • MAN B&W and WinGD DF engine intake manifolds
  • Dual-fuel engine systems on LNG-fueled vessels
  • Main engines of container ships, LNG carriers, RoRo vessels
  • Onshore power plants and offshore platform DF generator engines

Technical Details

The ZRI Series is a dedicated relief valve designed to handle explosive pressure surges that can occur in the intake manifold of dual-fuel (DF) engines during gas mode operation.

DF engines use both LNG (natural gas) and heavy fuel oil. If unburned gas accumulates in the gas fuel intake system, there is a risk of explosion. The ZRI Series addresses this risk with an opening pressure precisely adjustable between 3.5 and 6.3 bar, operating reliably at temperatures between 40 and 60°C.

Through CFD (Computational Fluid Dynamics) and structural analysis, the optimized flow path minimizes the impact on internal components during pressure release and improves repeated operation reliability. Five models from ZRI-98 to ZRI-266 accommodate various intake manifold bore diameters.

Model Lineup

ModelOutflow Area(cm²)Ød1(mm)Ød2(mm)ØD(mm)H(mm)Mounting BoltWeight(kg)
ZRI-9875981382102304-M1218
ZRI-1221171221652402606-M1225
ZRI-1732351732253053206-M1642
ZRI-2243942242803653908-M1668
ZRI-2665552663354204508-M1695

Frequently Asked Questions

ZIC products hold type approval from 11 international classification societies.

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